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DHL Express unveils €750 million investments in Asia Pacific network

Ken Lee (CEO DHL Express Asia Pacific)

DHL Express today announced €750 million worth of investments in its Asia Pacific network by 2022 amid an e-commerce boom likely to generate a 30-40% volume surge during the forthcoming peak season.

The expansion, which is a mix of already announced ongoing investments and new projects, ranges from new and expanded operational facilities to more cargo planes and new air routes.

On the ground, the international express market leader will invest nearly €690 million between 2020 and 2022 to build or expand its facilities in key growth markets of Australia, Japan, Hong Kong S.A.R. and South Korea.

In parallel, it intends to spend close to €60 million to bolster its Asia Pacific air network by introducing new planes and launching new routes (e.g. to Yangon and Vientiane) or increasing frequencies on existing routes.

50% e-commerce volume surge

"These investments are testament to our continued confidence in the region. They are crucial not only in the near term as we expect to tackle an unusually strong peak season, but it will make sure that we are well-positioned in the long run to keep global trade running as e-commerce and cross-border trade grow," said Ken Lee, CEO of DHL Express Asia Pacific.

Above all, the expanded infrastructure and new flight routes will help the company tackle the unprecedented growth in shipment volume and address the ever-growing demand for time-definite express deliveries. Since the start of 2020, DHL Express has experienced a 50% surge in e-commerce shipments in Asia Pacific (excluding China).

The company now expects shipment volumes in Asia Pacific to be 30-40% larger than last year during the forthcoming peak season, which typically starts around November and lasts until Lunar New Year.

Big capacity expansions in North Asia

The biggest investments during the 2020 – 22 period are in North Asia. In Japan, the company will open a new Osaka Distribution Center by the end of 2020 which will be its largest distribution facility in the country. With an investment of €71.4 million, this will have 21,000 sqm of floor space and is equipped with a state-of-the-art sorting system and X-ray inspection machines.

The company's Central Asia Hub (CAH) in Hong Kong S.A.R., one of DHL Express' three global hubs, has a €377 million expansion underway that will boost warehouse space by 50% to 47,000 sqm and increase the hub's annual throughput to 125,000 pieces per day. This means that after the expansion is completed in 2022, the hub will be handling six times more in terms of shipment volume than when it was first opened in 2004.

Furthermore, a €131 million planned investment in the existing gateway facility in Incheon, Seoul, South Korea will boost shipment processing capacity by approximately 160%, equipping it to service demand from some of the region's most advanced economies. The expansion, due for completion in 2022, will almost triple the facility's gross floor area to 58,700 sqm, making it DHL Express' largest gateway in Asia Pacific.

New facilities in South & Southeast Asia

DHL Express is also investing significantly in South and Southeast Asia where it recently expanded airlift capacity. Utilizing a brand new Boeing 777-200LRF with a capacity of up to 102 tons, the company now flies four times a week from its US hub in Cincinnati and the Los Angeles gateway to the DHL Express South Asia Hub in Singapore, via Sydney. The dedicated route shortens transit time for shipments to and from the US, and allows DHL to operate with greater efficiency while meeting the mounting demand for express deliveries.

In terms of ground investments in the region, a new gateway facility is under construction in Bangalore, India, and is slated to be ready by 2021. In Bangladesh, DHL Express is investing about €25 million to build a new facility that will combine its country office and service center into a 10,000 sqm site. The new facility will bring about an approximate 35% increase in shipment processing capacity and is expected to be opened in Q1 2022.

Thirdly, the new Kuala Lumpur Gateway in Malaysia, which is almost triple the size of DHL Express' current facility, will increase the company's processing capacity by more than 200%. The €39.4 million facility will be situated at the Kuala Lumpur International Airport and is scheduled to be completed by 2022.

Major capacity expansion in Australia

Further south, DHL Express will continue to expand in Australia and New Zealand where many SMEs, which have traditionally relied on economy services, are increasingly switching to express delivery services, at a time when most commercial flights to and from the two countries have been grounded. This trend has led to a more than 40% increase in DHL Express Australia's inbound and outbound volumes since May 2020.

In response, DHL Express has significantly increased its number of dedicated flights to and from Australia to around 30 regular services per week, compared to 10 before the Covid-19 pandemic hit. This includes a new flight that connects Melbourne, Auckland and Christchurch, as well as a new 4x-a-week flight between Hong Kong S.A.R. and Sydney.

The ground infrastructure has been expanded with the opening in September of its €31 million Sydney Service Center, which is double the size of the previous facility and is equipped with an automated high-speed sorting system that processes up to 4,300 shipments per hour.

By end 2021, DHL Express will kick start operations at the expanded Brisbane Gateway and Service Center, in which the company will spend €13.2 million to increase floor space by 148% and double its processing capacity. New and expanded facilities are also being planned for Melbourne and Adelaide in the near future. 

Two more regional freighters in 2021

DHL Express will also add more planes to its Asia Pacific fleet, which currently has 23 dedicated aircraft and approximately 1,040 flights per day. The company will be adding a new Airbus A330-300P2F to its Asia Pacific fleet in February 2021, as well as a new Boeing 737-800F in March 2021.

"The pandemic has caused unparalleled changes to the air cargo industry and it will likely take a long time for the industry to recover to pre-pandemic levels. But having a dedicated fleet and well-implemented contingency plans have helped to keep our network fully operational despite the overnight disappearance of commercial air belly cargo space,” explained Sean Wall, Executive Vice President, Network Operations & Aviation, DHL Express Asia Pacific.

He continued: “The growth in e-commerce shipment volumes will continue to outpace the available air cargo capacity in the industry, strengthening the case to invest in adding new dedicated aircraft to our fleet, open up new routes, and supplement our fleet with charter flights."

Globally, DHL Express has increased the number of its daily flights significantly. This includes four new Boeing 777F wide-body aircraft that were put into service just this year, with two more expected to be delivered next month. These six additional aircraft will enable the company to carry out more than 3,000 additional intercontinental flights per year.

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